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Visual inspection at each workstation is critical to ensure that operations are completed correctly and product features meet quality standards. However, traditional visual inspection methods—whether manual or automated—are often costly, error-prone, and difficult to scale. Manufacturers face challenges like high automation investment, slow manual checks, the risk of defective parts escaping detection, and the complexity of integrating reliable inspection systems.
eMaestro’s iSCOUT4.0 Vision addresses these challenges head-on.
Our intelligent vision solution helps:
Discover how iSCOUT4.0 Vision makes visual inspection simpler, smarter, and more effective.
With advancements in CNC technology, machines have become highly reliable reducing downtime. Manufacturers have more focused on meeting production schedules and hence need to track the production output of critical machines to achieve higher outputs. Our iSCOUT4.0 CNC unleashed new opportunities to monitor the production of all machines remotely and allowed stakeholders to subscribe to the notifications and alerts based on production events.
For effective Quality Control, implementation of SPC (Statistical Process Measurement) with in-line data collection is vital for assessing and monitor the Process Capability of the manufacturing process. Our customer, an Automotive component manufacturer is mass manufacturing components of 4 production lines who was mandated by OEMs to implement:
Implementation of eMaestro“iSCOUT4.0 SPC” solution has helped manufacture to fulfill above objectives on all their production lines, help increase customer satisfaction, reduced defects, reduced cost of inspection, reduced cost of manufacturing with optimal tool usage and improved productivity with reduced machine downtime
Enhances machine productivity by enabling operator to report machine status with a single push of a button. Using i-SCOUT MINI Operator can raise alerts without leaving a machine, Supervisor on the field receive the alerts on mobile and enable them to see status of all ‘Connected machines and it also provides visibility to the management on machine health and open service requests. Flexibility to configure 3 type of alerts per machine and users can subscribe to the events of interest