Get 20% off this month when you try our services!

embedded intelligence
embedded intelligence
  • Home
  • Inspection Solutions
  • Case Studies
  • Showcases
  • Contact Us
  • Blog
  • More
    • Home
    • Inspection Solutions
    • Case Studies
    • Showcases
    • Contact Us
    • Blog

  • Home
  • Inspection Solutions
  • Case Studies
  • Showcases
  • Contact Us
  • Blog

Our Field Installations

    iScout4.0 Vision

    Visual Inspection for Discrete manufacturers

     

    Smarter Visual Inspection for Every Stage of Production

    Visual inspection at each workstation is critical to ensure that operations are completed correctly and product features meet quality standards. However, traditional visual inspection methods—whether manual or automated—are often costly, error-prone, and difficult to scale. Manufacturers face challenges like high automation investment, slow manual checks, the risk of defective parts escaping detection, and the complexity of integrating reliable inspection systems.

    eMaestro’s iSCOUT4.0 Vision addresses these challenges head-on.

    Our intelligent vision solution helps:

    • Minimize losses from penalties and discounts due to defective product shipments
       
    • Improve customer satisfaction by reducing defects before they reach the customer
       
    • Lower inspection costs by automating visual quality checks
       
    • Cut production costs through early defect detection and reduced rework
       
    • Enhance quality management with seamless integration of inspection results into your enterprise systems
       

    Discover how iSCOUT4.0 Vision makes visual inspection simpler, smarter, and more effective.

    Learn More

    Contact us for a live demo

    Find out more

    i-SCOUT4.0 CNC

    Smart factory setup for a Discrete Manufacturer

      

    With advancements in CNC technology,  machines have become highly reliable reducing downtime. Manufacturers have more focused on meeting production schedules and hence need to track the production output of critical machines to achieve higher outputs. Our iSCOUT4.0 CNC unleashed new opportunities to monitor the production of all machines remotely and allowed stakeholders to subscribe to the notifications and alerts based on production events.

    Learn More

    Contact us  for the site visit or a demo

    Find out more

    i-SCOUT4.0 SPC

    SPC with Auto Tool correction for a discrete manufacturer

     For effective Quality Control, implementation of SPC (Statistical Process Measurement) with in-line data collection is vital for assessing and monitor the Process Capability of the manufacturing process. Our customer, an Automotive component manufacturer is mass manufacturing components of 4 production lines who was mandated by OEMs to implement:


    1. In-line measurement data collection using Connected inspection gauges (contact or non-contact types) 
    2. Automatic reading of part serial number from 2D barcode engraved on metallic surface using connected 2D code reader 
    3. Real-time SPC: Control charts, histogram, Cp, Cpk calculations. 
    4. Real-time Alerts and Dashboards based on pre-configured SPC rules for data, sample validation 
    5. Monitoring tool wear on their CNC machines and send automatic tool correction to the CNC machine 


    Implementation of eMaestro“iSCOUT4.0 SPC” solution has helped manufacture to fulfill above objectives on all their production lines, help increase customer satisfaction, reduced defects, reduced cost of inspection, reduced cost of manufacturing with optimal tool usage and improved productivity with reduced machine downtime

    Learn More

    Contact us  for the site visit or a demo

    Find out more

    i-SCOUT4.0 ANDON

    iSCOUT Mini: First step towards becoming Connected Machine

      

    Enhances machine productivity by enabling operator to report machine status with a single push of a button. Using i-SCOUT MINI Operator can raise alerts without leaving a machine, Supervisor on the field receive the alerts on mobile and enable them to see status of all ‘Connected machines and it also provides visibility to the management on machine health and open service requests. Flexibility to configure 3 type of alerts per machine and users can subscribe to the events of interest

    Learn More

    Contact us for a site visit or demo

    Find out more

    Copyright © 2018 emaestro technologies - All Rights Reserved.

    • Inspection Solutions

    Powered by