iScout4.0 Industrial Inspection Stations

For automatic visual Inspection of parts for higher product quality, faster inspection and reduced cost of inspection

Perform visual inspection to:

• Check presence of mechanical features like holes, threads etc. 
• Detect missed operations like tapping or drilling
• Confirm correct execution of assembly operations 
• Perform surface quality checks for cracks, scratches, dents, color marks, texture etc. 
• Check physical dimensions 
• Can be configured for inspection of part variants
• Ability to fully integrate with your line operations
• Mobile app to Monitor the inspection results 
• Store inspection results on i-SCOUT4.0 Cloud platform

For automatic visual Inspection and sorting of parts for higher product quality, faster inspection and reduced cost of inspection

30,000 to 50,000 pars per day

• Automatic loading of parts
• Check presence of mechanical features like holes, threads etc. 
• Detect missed operations like tapping or drilling
• Confirm correct execution of assembly operations 
• Perform surface quality checks for cracks, scratches, dents, color marks, texture etc. 
• Check physical dimensions 
• Eject failed parts automatically
• Collect OK parts 
• Store inspection results on i-SCOUT4.0 Cloud platform

For automatic IR and Continuity Inspection of connectors for higher product quality, faster inspection and reduced cost of inspection

3,000 to 5,000 pars per day

Insulation Test:  500V, 5 to 12 MOhm

Continuity testing station: 24V, < 10 KOhm

• Part Fixture
• Control Panel
• Optional interlock with camera station
• Rejection bin with Interlock

Rotary indexing station that can perform camera inspection, IR and Continuity testing and automatic part ejection   

3,000 to 5,000 parts per day

• Indexer with 3 to 6 stations
• Control Panel with PLC
• Rejection bin with Interlock
• Option to load/unload part with the Cobot/Robot

Performs EOL tests that can include functional testing, electrical continuity and Insulation resistence testing and perform  laser marking

2000-4000 parts per day

• machine enclosure
• Part Fixture
• Control Panel
• Optional interlock with camera station
• Rejection bin with Interlock
• laser marking on the part on  successful inspection

For automatic visual Inspection of PCB for higher product quality, faster inspection and reduced cost of inspection

3000 to 5000 pars per day

• Check presence and correctness of assembled electronic components . 
• Detect missed soldering spots
• Rejection bin with the Interlock
• Remote Configuration and Support 
• Can be configured for inspection of part variants
• Store inspection results on i-SCOUT4.0 Cloud platform

eMaestro brings  to you i-SCOUT4.0, a cloud based Industry 4.0 Platform to connect your equipment, machines and inspection stations to drive digital transformation of your manufacturing operations.  

This platform offers the power of Digital Technologies, integrating  series of our edge solutions connecting to your plants assets enabling you to remotely monitor plant, providing real-time monitoring and alerts.  

i-SCOUT4.0 mobile app to monitor entire plant in real-time, view production status, change part-operation assignment, view notification & manage event subscriptions    

 For effective Quality Control, implementation of SPC (Statistical Process Measurement)  

• Real-time measurement data collection from existing inspection gauges (contact or non-contact types )
• Real-time part serial number capture - simple bar code or a 2D barcode engraved on metallic surface
• Auto tool corrections to CNC machine by monitoring tool wear
• Real-time SPC based on active monitoring with pre-configured rules for data, sample and the process capability
• Real-time SPC dashboard: with Control charts, histogram, Cp, Cpk, Tool monitoring alerts and recommendations 
• Mobile app to Monitor the inspection process

Connects your CNC machine to the i-SCOUT4.0 Cloud enabling collection and analysis of key production data like production counts, part rate, machine health parameters and also send alerts to various internal and external stakeholders.  Provide mobile based Enterprise explorer to browse through your plants, production lines up to the machine and monitor the machine production.

• Achieve higher productivity with higher Visibility into your plant operations by Real-time collection of production and machine health data from a Connected CNC Machine to
• Gain ability to respond to the plant events in real-time using powerful i-SCOUT4.0 mobile app with ability to navigate though the plant hierarchy
• Ensure autonomous monitoring of your operations with powerful cloud based engine to monitor and analyse machine data, trigger events and generate notifications.

Enables you to collect information about non-machine events, and trigger alert to the right stake holders.  Provides dashboard on mobile to the supervisor to monitor his machines and respond to the events.